Sheet Metal Fabrication

Descripzioa

Sheet metal fabricazioa is the process of forming and producing parts from a metal sheet. Sheet metal fabricazioa processes produce highly durable components well-suited for both funczioaal prototypes and end-use produczioa. Our custom sheet metal services offer a cost-effective and on-demand soluzioa for your manufacturing needs. Fabricazioa services range from low-volume prototyping to high-volume produczioa runs with significant cost savings.

The process typically includes 4 steps - cutting, forming, assembling, and surface treatment.

-Ebaketa prozesua

We offer various cutting opzioas with thickness ranged from 1mm to 150mm, this includes oxygen cutting with a maximum thickness capacity of 150mm for carbon steel. We also offer plasma cutting, laser cutting, water jet cutting, wire cutting, shearing, and/or die-cutting, we may also use punching for holes. Laser cutting is the preferred opzioa for cutting sheets, it’s speed and precision guarantees spectacular results. With thicker materials, plasma cutting may be favorable for it’s speed. This method is normally used when the material thickness is over 10mm.

-Osatze prozesua

The forming process typically includes bending, hydraulic press forming with die, punching, and milling. The nature of the parts’ design determines the method used. Deburring is an essential procedure before welding and assembling.

-Assembling

For sheet metal fabricazioa, the main process of assembling is welding. Fixtures need to be pre-designed and made to ensure a product with no distorzioa after welding. Some areas require milling after assembling. A set of test gauges are pre-developed for quality inspeczioa,ensuring the complete funczioaality of the product.

-Gainazalen tratamendua

The normal surface treatment process for sheet metal fabricazioa products include electrophoresis (KTL), powder coating, painting, and zinc plating. For large products like chassis, painting is widely used whereas for middle size parts, the KTL process is preferred. 

For all surface treatment, we offer coating adhesion, thickness, and salt fog tests or, other tests to be conducted upon request.

Anodizazioa aluminiozko materialekin eskuragarri dago.

Technical Specificazioas

-Material

Altzairu leuna, altzairu herdoilgaitza, kobrea, letoia, aluminioa eta aleaziozko altzairuak.

-Machine capacity

1.200 tonako prentsa makina hidraulikoa, 800 tonako estanpazio makina, materiala ebakitzeko lodiera 150 mm arte oxigenoa mozteko, 60 mm plasma ebaketarako eta 25 mm laser bidezko ebaketa egiteko. Gehieneko piezaren tamaina: 2.000 * 1.500mm

-Other specificazioas

Capable in designing and developing necessary tools for sheet metal fabricazioa including forming dies, fixtures for welding, and test gauges for mass produczioa QC. CMM is available for sample dimensional inspeczioa. Surface treatment includes KTL, powder coating, painting (Walspar), and zinc plating. PPAP documents are available upon request.

Advantages

-Rich Experience

More than 20 years of experience in sheet metal fabricazioa products development and produczioa, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-Fast Turnaround

Generally, we provide a quotazioa within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell can provide fast prototypes in just 2 weeks for simple projects.

-Comprehensive Soluzioa Provider

Auwell provides comprehensive services for sheet metal fabricazioa projects starting from designing,through prototyping,tooling/fixture development, sampling, mass produczioa, and to logistic and post-sale support.

-QC politika zurrunak

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspeczioa. 

Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before produczioa, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specificazioas.

-Flexible Payment Term

Tooling payments need to be pre-paid. For mass produczioa, we offer flexible payment terms, reasonable credit terms will be given, the client only pays when they are happy with the product they received. For long-term projects, we offer call-off inventory services for fast delivery requirements.

Applicazioas

Sheet metal fabricazioa products have widely been used in almost all industrial sectors including: 

-Aerospace and defense

-Automotive

-Agriculture Machinery

-Energia

-Elektronika

-Construczioa

-Transportazioa

-Industrial

-Consumer Products

The following catalogues of sheet metal fabricazioa products are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstrating our manufacturing capability purpose only.

Auto OEM piezak

Automotive Adjustable Torsion Bar

Nekazaritza OEM piezak

Ispiluaren euskarria

Gastuzko Barrera Multzoak

Crash Proteczioa Guards;

Gutter Bracket and Leaf Filter

Hodien euskarria

Armairu elektrikoaren etengailua

Garment Racking Parts

Wheelie Bin Axle

Altzarien piezak