Deskribapena
Stamping is the process of placing flat sheet metal in either blank or coil form into a estanpatzeko prentsa where a tool and diegainazalak metala forma garbia osatzen du. Estanpatzeak txapa fabrikatzeko prozesu ugari ditu, hala nolapunchinga erabilizmakina prentsa or estanpatzeko prentsa, zuritzea, erliebea, okertzea, flangatzea eta asmatzea.
Estanpatzea etapa bakarreko eragiketa bat izan daiteke, non prentsaren kolpe bakoitzak xafla zatian nahi den forma sortzen duen edo etapen serieen bidez gerta daitekeen. Trokel progresiboak altzairuzko bobinatik elikatzen dira, bobinetatik bobina berdintzeko zuzentzailea izatera eta, ondoren, materiala prentsara eta trokelera aurreratzen duen elikagailu batera aldez aurretik zehaztutako luzera luzean.
Depending on part complexity, the number of stations in the die can be varied.
Estanpazioa metalezko xafla hotzetan egin ohi da, eta, aldiz, estanpazio progresiboan bobina altzairua erabiltzen da.
Produktuaren garapenerako, konformazio trokela garatu ohi da lehenik eta behin, ebaketa laser bidez ebakidura erabili behar da saiakuntzetarako, behin azken produktuak itxaropena betetzen duenean, estalkien trokelak garatzen direnean.
In stamping, the stamping parts can become the final product after surface treatment, mostly however, it is only used as a functional component for product assembly.
Piezak estanpatzeko gainazalen tratamendu normalaren prozesuak elektroforesia (KTL), hauts estaldura, pintura eta zink estaldura ditu. Azal guztiko tratamendurako, estalduraren atxikipena, lodiera eta gatz-lainoaren probak edo eskaera egin beharreko bestelako probak eskaintzen ditugu. Anodizazioa aluminio materialetarako eskuragarri dago.
Zehaztapen Teknikoak
-Material
Mild steel, stainless steel, copper, brass, aluminum, and alloy steel.
-Makinaren edukiera
1.200 tonako prentsa makina hidraulikoa, 800 tonako estanpazio makina, materialaren lodiera 0,2mm eta 12mm bitartekoa izan daiteke.
Auwell is capable in designing and developing necessary tools for stamping process including test gauges for mass production QC. CMM is available for sample dimensional inspection. Surface treatment includes KTL, powder coating, painting, and zinc plating. PPAP documents are available upon request.
Advantages
-Esperientzia aberatsa
20 urte baino gehiagoko eskarmentua produktuak garatzen eta ekoizten estanpatzen, batez ere Europako eta Ipar Amerikako merkatuetan, mundu osoko material, teknika eta kalitate estandarrak ondo ulertuz.
-Aldaketa azkarra
Generally, we provide a quotation within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell can provide fast prototypes in just 2 weeks for simple projects.
-Irtenbide hornitzaile integrala
Auwell provides comprehensive services for stamping projects starting from designing, through prototyping, tooling/fixture development, sampling, mass production, and to logistic and post-sale support.
-Rigid QC Policies
The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspection. Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before production, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specifications.
-Ordainketa Malguaren Epe
Tresneriaren ordainketak aurrez ordaindu behar dira. Masa ekoizteko, ordainketa baldintza malguak eskaintzen ditugu, arrazoizko kreditu baldintzak emango dira, bezeroak jasotako produktuarekin pozik dagoenean bakarrik ordaintzen du. Epe luzerako proiektuetarako, deialdien inbentario zerbitzuak eskaintzen ditugu entrega azkarreko eskakizunetarako.
Applications
Stamping products have widely been used in almost all industrial sectors including:
-Aeroespaziala
-Nekazaritza
-Ammunitions
-Etxetresna elektriko nagusiak
-Small appliances
-Automotive
-Commercial
-Construction
-Elektronika
-Fire arms
-AHT
-Soropilen zainketa eta ekipamendua
-Lighting
-Lock hardware
-Itsasokoa
-Medical
-Iturgintza
-Power storage
-Power tools
-Motor txikia
Click following link for browsing of various stamping products that Auwell has produced and supplied to our distinguished worldwide clients. Please be advised, most of the products are for demonstration purpose only.
Custom made home appliance part product, Auwell has rich experience in utilizing optimized process to produce the quality product at competitive price.
Custom made assembling group product, Auwell has rich experience in utilizing optimized process to produce the quality product at competitive price.
Custom made copper stamping part product, Auwell has rich experience in utilizing optimized process to produce the quality product at competitive price.
Neurrira egindako euskarrien pieza, Auwell-ek esperientzia aberatsa du kalitatezko produktua prezio lehiakorrean ekoizteko prozesu optimizatua erabiltzen.
Custom made support plate product, Auwell has rich experience in utilizing optimized process to produce the quality product at competitive price.
Custom made slot plate product, Auwell has rich experience in utilizing optimized process to produce the quality product at competitive price.